Injection Molds Design

We consult our customers for the selection of the appropriate materials. We have long experience of the use of almost all

  • common polymers (such as polystyrene or polypropylene),
  • engineering thermoplastics (such as polycarbonate, polyamides, thermoplastic polyester in self-extinguishing grades or in glass-reinforced types),
  • materials with extreme properties, such as e.g. PEEK with particularly high temperature resistance or PVDF capable of withstanding hydrolysis even at temperatures close to boiling temperature.

Before designing the mold, we study and propose all the necessary design changes required for the correct, economical and reliable production of your products. This process is known as Design for Manufacturability (DfM).

We guide our customers in the correct use of the various techniques of assembling plastic components, such as ultrasonic welding, fastening configurations, the use of special screws or nuts and the appropriate way of integrating them, etc.

We have extensive experience in most special applications. So, we can advise our customers on the correct design and the suitable materials foreach case, such as safe contact with electricity, behavior of plastics in extreme weather conditions, ensuring airtight conditions, or even applications demanding flame-retardant materials etc.

We deliver detailed CAD models, tailored to the specific needs and requirements of the toolmakers, whether they are our partners or a choice of our customers.

We provide technical advice both in the selection process of the toolmakers and the injection molders, but also in their monitoring and supervision.

We can also suggest our own partners for the manufacture of molds and the production of final products.

Contact Design for Manufacturing (DFM)

We have Designed Molds almost for Everything!

Complex Molds for technical parts made from enginnering thermoplastics for demanding applications. This is our expertise.

Two-Component Molds (2K-Molding).

Molds for multi material parts production. Hard-Soft Combinations, Two-Color Parts.

Automotive

Technical Parts for under the bonnet applications.

3d Printed Molds

Molds with 3d printed Cavity Inserts for Prototypes (some hundreds of parts).

Bulk Molding Compound - BMC Molds

BMC is a molding method that bridges injection molding with composites production.

Special Materials

Technical Funtional Components from PEEK, PEI, PPS, PPSU etc.

Special Outdoor

Cross Carriers for Roof Rails.

Electrical/Electronics

Cases for Electronics, Power Meters, and Commercial Products. Usually made from Flame Retardant Materials and have elevated Aesthetic Specifications.

Soft Molds

Molds from Aluminum for Prototypes or Small Production Series (some thousands of parts).

Gas Assisted Injection Molding.

Eliminate Warpage and Sink Marks. Save Precious Material. Use smaller Injection Molding Machines.

Defense

Molds for Field Amunition Cases and Housings for Defense Electronics. Military Grade Materials. Special Environmental Specifications.